Custom masking kits are designed to match the critical surfaces that must be covered during coating, plating, or wet spray applications.
Brian AsikThese templated kits ensure precise coverage, protecting areas that must remain free of coating, and improving the overall efficiency of the workflow.
Here is a closer look at how custom masking kits help achieve accuracy and cost savings, while minimizing rework.
1. Cost Savings: One Tool vs. Several: One of the advantages of a custom masking kit is its cost efficiency. Using a single, custom-designed tool, multiple shapes can be produced by cutting them simultaneously. For example, a single tool can generate 15 shapes in one setup, saving on costs and tooling charges. This consolidation means fewer part numbers to track and order, creating a more efficient and economical solution.
2. Reduced Rework: The “No Part Left Behind” Principle: A well-designed custom masking kit helps to minimize rework. The kit is set up so that each mask has a specific purpose and placement on the processed part. If all the masks are used correctly, no pieces should be left over in the kit. This helps ensure accurate masking every time, reducing the risk of costly rework due to missed or misplaced masks. The simplicity of the kit also makes training easier and faster, as workers have clear guidance on where each mask should go, reducing the likelihood of errors.
Based on customer preference, custom masking kits can be provided in sheets or on a roll to accommodate different manufacturing setups.3. Efficiency on the Line: A custom masking kit enhances efficiency across the production line. The line can move more quickly and smoothly by eliminating the need for separate steps to mask parts. In addition, custom kits can incorporate variable data printing, using numbers or text to indicate the order and placement of each mask. This allows workers to follow the process intuitively, accelerating production time, decreasing delays, and ensuring consistency.
4. Versatile Delivery Options: Sheets or Rolls: Depending on customer preference, custom masking kits can be provided in sheets or on a roll to accommodate different manufacturing setups. Masking sheets allow individual kits to be easily picked and placed, while rolls offer continuous access to masks, ideal for high-speed production lines. Both options provide easy handling, further improving speed and reducing setup time.
5. Lower Tooling Costs and Faster Production Runs: Custom masking kits are designed with cost-effectiveness in mind. Using advanced die-cutting methods, such as flash digital die cutting, rotary, or laser, significantly lowers the cost of tooling while delivering high precision and speed. This is particularly beneficial for short production runs or highly customized orders where tooling costs would otherwise be prohibitive.
Additionally, these kits allow for quick production adjustments, lower running times, and cost savings for our customer. Custom masking kits help manufacturers deliver top-quality results at a lower overall cost by improving speed, efficiency, and accuracy.
Conclusion: The Custom Masking Kit Advantage
Custom masking kits can incorporate variable data printing, using numbers or text to indicate the order and placement of each mask.Custom masking kits provide a range of valuable benefits — from cost savings and efficiency to reduced rework and flexibility in production. By using a single tool to achieve multiple masking needs, manufacturers streamline operations and achieve a higher level of precision.
Custom masking kits fit seamlessly into various production lines with options for sheet or roll delivery, making them an invaluable tool for most any manufacturing environment.
Brian Asik is senior vice president at Custom Fabricating & Supplies, responsible for sales, product development and manufacturing operations. Visit www.customfabricate.com for more information.
